Six cores to be mastered in sock customization

The quality control of sock processing and customization is a headache for all enterprises, and the quality control is a difficult problem, which is the competitiveness of an enterprise. Today, we summarized six core issues of quality control for sock processing and customization.
1. Don’t define the process, and don’t change the defined process
To find out the root cause, important factors or important performance of quality problems in sock processing;
Changing the process without understanding the problem actually hides the real cause and problem.
2. The process control should have a strong concept of quantification and traceability
The quality of sock processing and customization depends on many factors. Don’t neglect any details;
Any details shall be controlled and recorded with data as much as possible;
Failure to control and trace process details will mislead the formulation of corrective and preventive methods.
3. You should be patient when dealing with problems
Don’t be impatient and hope to eat a fat man at one time;
Don’t be indifferent to the abnormal situation because it has nothing to do with the problem;
Don’t act when you can’t find the cause and rule. You can control and standardize the influencing factors of research;
Review some experience and rules from previous experiments and summaries;
Once some experience and rules have been found out, it is worthwhile to go further and turn them into theories, even if it costs more;
You should know that “the thousand-mile dike was destroyed in the ant nest”, and you should also know that “Foolish public moved the mountain”.
4. To create preventive thinking
The high level of quality control in sock processing and customization is prevention, not how to make up for the problem. Any quality problem should have symptoms before it occurs. It depends on whether you have the way, means and experience to monitor and identify. When the same quality problem occurs again, it should be highly valued
The process and effect data of each day should be integrated with tools, and the rules and changing trends should be found from the integrated effects. These rules and displayed trends need to be constantly revised. Before sock processing, the control factors should be as consistent as possible.
5. Listen to more opinions and suggestions
Don’t think that others don’t understand the reality and can’t deal with the problem at once, so opinions are worthless;
But they, especially the direct producers of socks, can give us many tips and reminders;
If you can deal with this problem, anyone’s opinions and suggestions can be ignored; But when you can’t deal with it, everyone’s opinions and suggestions should be listened to, tried and tested, whether you like it or not;
The thinking of sock processing quality control often involves the forefront of science. Even a casual word or a complaint may guide or imply a major direction of technological innovation, so professional technicians should pay attention to details and be good at capturing details.
Quality control should have the thinking of control
6. Don’t expect to rely directly on personnel to achieve the stability of sock processing quality;
The customized quality of sock processing is created. Without the control of the direct manufacturer, the quality will never be stable;
Therefore, it is necessary to observe, pay attention to and study the performance and status of the sock processing direct manufacturers, and implement control and mobilization against these performance and status;
If the performance and state of the direct producer of socks are not controlled, once there is a quality problem, you will never study the cause of inaccuracy;
Don’t think that the process control requirements specified in our current process are suitable, and the processing quality of socks will be fine;
So our process control requires continuous improvement, and we also need to manage people well.